Autonomous Rehabilitation and Maintenance of Natural Gas Pipes

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Program:
REPAIR
Award:
$5,000,000
Location:
Champaign, Illinois
Status:
ALUMNI
Project Term:
11/09/2020 - 11/08/2023

Technology Description:

Autonomic Materials, Inc. (AMI) proposes a new category of rehabilitation materials for legacy natural gas pipes. The novel Extruded-in-Place Pipe-in-Pipe (ExiPiPTM) rehabilitation solution for legacy gas piping avoids costly excavation-intense replacement while providing a new structurally independent pipe offering a 50-year life span. This solution leverages frontally cured poly(dicyclopentadiene) as the new pipe material and will feature self-healing and self-reporting functionalities. This material will be deployed in a live pipe and supported by a modular robotic platform capable of incorporating pre- and post-inspection payloads as well as a deposition tool for extruding and curing the new pipe material. Data acquired in pre-, post-, and maintenance inspections will provide valuable information for more effective integrity management of the new pipe. At a projected cost of less than $1 million per mile, ExiPiPTM significantly decreases legacy pipe rehabilitation expenses.

Potential Impact:

REPAIR seeks to eliminate the highest pipe rehabilitation costs, excavation and restoration, by repairing pipes without their removal.

Security:

REPAIR projects should improve the sustainability of domestic natural gas distribution by economically rehabilitating legacy pipes.

Environment:

REPAIR will produce 3D maps and data management/visualization tools that integrate geospatial data for leak testing, integrity/inspection data, coating deposition data, and locations of pipes and adjacent underground infrastructure.

Economy:

REPAIR program innovations will accelerate legacy pipeline replacement while reducing cost to utilities and gas customers.

Contact

ARPA-E Program Director:
Dr. Jack Lewnard
Project Contact:
Dr. Gerald Wilson
Press and General Inquiries Email:
ARPA-E-Comms@hq.doe.gov
Project Contact Email:
gw@autonomicmaterials.com

Partners

University of Illinois, Urbana Champaign
Carnegie Mellon University

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Release Date:
02/18/2020